Technical description

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Hardware - measurement station with PLC B&R Х20

  • Identical hardware and software at all stations
  • Metallic cabinet, protection category IP54, door lock, door alarm switch
  • Cabinet dimensions 600 x 600 x 210 mm, weight 25 kg, wall mounted
  • Working conditions from -40 to +50 ºC outside the cabinet
  • SMART pressure transmitters Rosemount (Emerson) type 3051S
  • Cabinet equipment:
    • PLC Bernecker & Rainer (www.br-automation.com) - controller X20 model line with processor, power supply module, digital and analogue input and optional output modules, CF memory, status LEDs, small 4-line LCD display for diagnostics
    • Analogue signals from the pressure transmitters are connected through intrinsic safe (EExi) circuit
    • Terminals for connection of external 24 VDC / 45W
    • Communication module for Ethernet or serial data transfer via cable or radio
    • HART modem controlling up to six (optionally more) pressure transmitters at distance up to 2 km.
    • Optional security modules for trespass detection - motion sensor, door switch etc.
    • Accessories like heating module, ventilators, GPS receiver and other supporting modules.

  • Optional power supply cabinet with two batteries, external supply 230 or 110VAC.
  • 700 x 500 x 250 mm
  • 48+ hours of measurement station operation with heating turned on



 

 

Hardware - central station with B&R CP340/360

  • Metallic cabinet, protection category IP54, door lock
  • Cabinet dimensions 600 x 600 x 210 mm, weight 20 kg, wall mounted
  • Working conditions from 0 to 30 ºC
  • Cabinet equipment
    • PLC Bernecker & Rainer - controller, optionally redundant configuration
    • Communication module for Ethernet or serial data transfer via cable or radio
    • Optional UPS and other accessories

 

 



 

Hardware - server B&R APC

  • Industrial server by Bernecker & Rainer type APC, redundancy (hot standby) as an option
  • Operator workstations

 

 


 

 

 

Software

  • Server runs APROL process control software by Bernecker & Rainer
  • Simple and safe process control by comfortable operating and visualization functions, multiscreening
  • System is open for communication with level-2 and level-3 systems (OPC, XML)
  • Comprehensive message and alarm system, user reports, web accessible
  • AuditTrail for operator actions archiving and analysis
  • LDS Replay for re-run of historical events for analysis, simulation and training
  • LDS TimeMachine for re-calculation of leaks from delayed data after communication recovery
  • Trend system for both online and historical trends, user comments and event markers
  • User rights management, access control by means of login by name & password, chip card login
  • Secure remote connection for maintenance purposes, VNC or web based remote monitoring
  • Universal graphics and multi-user concurrent engineering
  • Object based engineering, software logic plans according to IEC 1131-3 and VDI/VDE 3696
  • Integrated web, mail, fax, SMS servers for distribution of leak alarms